Basic Info.
Molding Technics
Free Forging
Application
Machinery Parts
Heat Treatment
Normalizing
Surface Treatment
Free Forging
Forging Tolerance
According to Customer′s Request
Certification
ISO 9001:2000, ISO14001
Main Mateirals
Carbon Steel, Stainless Steel and Alloy Steels
International Standards
ASME, JIS, DIN, GB, BS, En, as, SABS
Material Forging
20crmo Steel
More Material
42CrMo4,20crmnmo
Transport Package
Sea Shipping
Product Description
Product Description
Free Forging and Open Die Forging factory for 30 years. ZPMC, NGC and Shanghai Electric long term stable supplier.
17CrNiMo6 31CrMOV9 Alloy Steel Forged Pinion Shaft Forged Gear Shaft Heat Treatment And Machined
C35 C45 42CrMo4 36CrNiMo4 4330 34CrNiMo6 4140 SNCM439 BS816M40 4130 4340 Forged Shaft Blank
Applications for our forged shaft blanks
Flanged shafts, crankshafts and forged step shafts are used in a wide variety of industries including oil and gas exploration, machinery, gear manufacturing, aircraft and aerospace, energy and power generation, defense, automotive, heavy industrial, manufacturing, general metalworking, petroleum and chemical, mining, engine and turbine, ship building, construction, fabricated metal, pulp and paper, and food processing.
Forging is to exert external pressure on the metal blank to make the metal blank produce plastic deformation and change the mechanical properties of the metal blank. Through forging, metal porosity and holes can be eliminated. So as to improve the mechanical properties of metal. With excellent quality and reasonable price, our forgings have been widely used.
Largest OD:800mm
Largest Weight:12000kg
Largest Length:5000mm
Surface Finish: 3.2um Ra Or As Required.
Forging Reduction Min:3.1 Or As Required
Heat Treatment:Normalizing,Quenching+ TemperingOr As Required.
OEM provided.
Our Forged Steel ProductsTiangong Forging supplies a variety of semi-finished forged steel products, with the main materials being nickel-molybdenum steel, alloy steel, die steel, stainless steel and carbon steel. In addition to general steel grades such as 35#, 45#, 42CrMo, 42CrMo4, 18CrNiMo7-6, 20CrNi2Mo, 30CrNiMo8 and etc., we can also prepare the required steel according to other national specifications or specified alloy compositions requested by customers.The maximum production shaft forging length/weight is 12m/15T; the maximum gear and wheel forging diameter/weight is 1.9m/9T.We are particularly specialized in the forging of special-shaped forging parts. Our main products:
A.Forged Gear Blank
B.Wheel and Pulley
C.Forged Shaft
D.Hollow Shaft
E.Crankshaft
F.Multi-stepped Shaft
G.Various forged blank and block
I. Special-shaped Forging Parts Product Parameters
Our open die forging process capabilities include:ITEM | MAX OD | MAX HEIGHT |
Gear | 120" | 20" |
ITEM | MAX OD | MAX THICKNESS |
RECTANGLE / BLOCKS | 20" | 8,000 |
ITEM | MAX DIAMETER | MAX LENGTH |
SHAFTS | 36" | 78" |
ITEM | MAX OD | MAX LENGTH |
CYLINDERS | 50" | 40" |
More Products
Production Flow Chart
Certifications
Factory Show
Our company located in Changzhou city, Jiangsu province. Neaby Shanghai. With over 30 years of forging experience. Our focus is on using high-efficiency electro-hydraulic hammer facilities to produce free forged and open-die forged products.We are proud of our independent quality assurance laboratory, which ensures that all of our products meet our customers' requirements.A. More than 25 years of professional free forging and open-die forging manufacturing experienceB. The company covers an area of 71,000 square metersC. The construction area of the production workshop is 12,000 square metersD. Total number of employees: 158E. 28 engineering and technical personnelF. 59 skilled workersG. Annual production capacity is 38,000 tonsH. Annual raw material steel throughput turnover reaches 56,000 tons
Reliable productionAt Tiangong Forging, we invest in production equipment every year to maintain and further improve the quality of our products.The only way to achieve the required quality is to start with a correctly specified material and process it on an efficient forging machine. To ensure the final standards required by our customers, a correct and precisely controlled heat treatment process is a key factor.Various types of high-precision machining equipment are also an important part of providing products with high customer satisfaction.- 12 tons Electro-hydraulic Hammer with Operating Machine
- 8 tons Electro-hydraulic Hammer with Operating Machine
- 5 tons Electro-hydraulic Hammer with Operating Machine
- 20 tons Loader
- 5 tons Loader
- Natural Gas Pre-forging Heating Furnace
- Heat Treatment Electric Furnace
- There are 5 heat treatment electric furnaces with loading capacities of 5 tons, 15 tons, 50 tons, 60 tons and 60 tons respectively.
- Various Machining Equipment
- The machining center has multiple high-precision machining equipment such as CNC vertical lathes, CNC horizontal lathes, horizontal milling machines, radial drilling machines, ordinary horizontal lathes, sawing machines, etc
Main Mateirals: Carbon Steel, Stainless Steel and Alloy steels;
International Standards: ASME, JIS, DIN, GB, BS, EN, AS, SABS, etc.
Standardization and Customization are both our advantages.
Lab Equipment |
1 | Spectral component analyzer |
2 | Impact strength testing machine |
3 | Impact test cryogenic tank |
4 | Ultrasonic flaw detector |
5 | Brinell hardness tester |
6 | Rockwell hardness tester |
7 | Digital hydraulic universal testing machine |
8 | H.Metallurgical microscope |
9 | Program-controlled box furnace |
Application:
Our parts are widely used in Chemical Industry, Wind power generator, Large machinery parts Chemical industry,Agricultural machinery parts ship shaft fittings. Wind Power gearbox Transmission system.
Qingdao Port, Xiamen automatic Port, Shanghai Yang shan Port, Italy Vado port. Taiwan Tailway crane, Egypt hanging bridge, Sri Lanka railway crane, Thailand port bridge. South Korea railway crane, Hongkong island bridge, Singapore railway crane, Russia oil & mining machines and some miltary project. etc.
Customized solutionsOur modular process allows us to design solutions various industrial application requiring free-forged and open-die-forged parts. Our modularity means flexibility, wide choice, faster delivery and, above all, competitiveness.All Tiangong Forging, products and production processes are designed to ensure exceptional, reliable and long-lasting unique mechanical properties, thereby reducing operating costs and extending service life.With an extensive product range and extensive experience gained in most industrial applications, we can also provide engineering advice to our customers. Automotive Industry:
★Crankshafts: Forged crankshafts are used in internal combustion engines to convert the reciprocating motion of the pistons into rotational motion.
★Axles: Forged shafts are employed as axles in automotive drivetrains, providing strength and reliability.
Aerospace Industry:
★Landing Gear Components: Forged shafts are used in the landing gear assemblies of aircraft, ensuring the necessary strength to withstand the forces during takeoff and landing.
★Jet Engine Components: Critical parts of jet engines, such as turbine shafts, are often forged for their high strength and heat resistance.
Oil and Gas Sector:
★Drilling Equipment: Forged shafts are utilized in the drilling industry for components like drill bits and rotary drill stems, where high strength is essential.
★Pipeline Valves: Forged shafts are used in the construction of pipeline valves that require durability and resistance to high-pressure environments.
Power Generation:
★Turbine Shafts: Forged turbine shafts are crucial components in power generation systems, such as steam and gas turbines.
★Generator Shafts: Forged shafts are used in the construction of generator rotors and other components in power plants.
Heavy Machinery and Equipment:
★Gears and Gear Shafts: Forged shafts are commonly used in the production of gears and gear shafts for heavy machinery and equipment.
★Hydraulic Components: Forged shafts are employed in the manufacture of hydraulic system components due to their strength and resistance to wear.
Mining Equipment:
Mine Shaft Equipment: Forged shafts are used in various mining applications, including components for hoisting equipment and mine shaft machinery.
Marine Industry:
Propeller Shafts: Forged shafts are used in the construction of marine propeller shafts, providing the necessary strength and corrosion resistance.
Railway Industry:
Axles and Connecting Rods: Forged shafts are used in the railway industry for the production of axles and connecting rods in locomotives and rolling stock.
Construction Equipment:
Crane Components: Forged shafts are employed in the construction of crane components, including the boom and lifting mechanisms.
Hot Tags: forging shaft, manufacturers, supplier, factory, customized, cheap, price, in stock, for sale
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Welcome to visit our factory! Welcome to send inquiry to us.
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Address:
Lvtang Road, West Yellow River Road, North New District, Changzhou City, Jiangsu Province, China.
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001, ISO 14001, HSE
Company Introduction:
Tiangong Forging supplies a variety of semi-finished forged steel products, with the main materials being nickel-molybdenum steel, alloy steel, die steel, stainless steel and carbon steel.
In addition to general steel grades such as 35#, 45#, 42CrMo, 42CrMo4, 18CrNiMo7-6, 20CrNi2Mo, 30CrNiMo8 and etc., we can also prepare the required steel according to other national specifications or specified alloy compositions requested by customers.
The maximum production shaft forging length/weight is 12m/15T; The maximum gear and wheel forging diameter/weight is 1.9m/9T.
We are particularly specialized in the forging of special-shaped forging parts.
We apply our years of experience and unique professionalism, taking into account the specific requirements of the market, to design and manufacture forged parts for all industrial sectors. This makes Tiangong Forging a leader in the forging industry and sincerely cooperates with leading companies in various industrial fields.
A. Wind power generation
B. Port heavy machinery
C. Mining
D. Ship building
E. Chemical industry
F. Petroleum industry
G. Metallurgy industry
H. Hydraulic industry
I. Other manufacturing industries of various industrial equipment, transmission gear box, parts and etc.
Key Figures
A. More than 25 years of professional free forging and open-die forging manufacturing experience
B. The company covers an area of 71, 000 square meters
C. The construction area of the production workshop is 12, 000 square meters
D. Total number of employees: 158
E. 28 engineering and technical personnel
F. 59 skilled workers
G. Annual production capacity is 38, 000 tons
H. Annual raw material steel throughput turnover reaches 56, 000 tons