| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Free Forging and Open Die Forging factory for 30 years. ZPMC, NGC and Shanghai Electric long term stable supplier.
17CrNiMo6 31CrMOV9 Alloy Steel Forged Pinion Shaft Forged Gear Shaft Heat Treatment And Machined
C35 C45 42CrMo4 36CrNiMo4 4330 34CrNiMo6 4140 SNCM439 BS816M40 4130 4340 Forged Shaft Blank
Flanged shafts, crankshafts and forged step shafts are used in a wide variety of industries including oil and gas exploration, machinery, gear manufacturing, aircraft and aerospace, energy and power generation, defense, automotive, heavy industrial, manufacturing, general metalworking, petroleum and chemical, mining, engine and turbine, ship building, construction, fabricated metal, pulp and paper, and food processing.
Forging is to exert external pressure on the metal blank to make the metal blank produce plastic deformation and change the mechanical properties of the metal blank. Through forging, metal porosity and holes can be eliminated. So as to improve the mechanical properties of metal. With excellent quality and reasonable price, our forgings have been widely used.
Largest OD:800mm
Largest Weight:12000kg
Largest Length:5000mm
Surface Finish: 3.2um Ra Or As Required.
Forging Reduction Min:3.1 Or As Required
Heat Treatment:Normalizing,Quenching+ TemperingOr As Required.
|
ITEM |
MAX OD |
MAX HEIGHT |
|
Gear |
120" |
20" |
|
ITEM |
MAX OD |
MAX THICKNESS |
|
RECTANGLE / BLOCKS |
20" |
8,000 |
|
ITEM |
MAX DIAMETER |
MAX LENGTH |
|
SHAFTS |
36" |
78" |
|
ITEM |
MAX OD |
MAX LENGTH |
|
CYLINDERS |
50" |
40" |
| Lab Equipment | |
| 1 | Spectral component analyzer |
| 2 | Impact strength testing machine |
| 3 | Impact test cryogenic tank |
| 4 | Ultrasonic flaw detector |
| 5 | Brinell hardness tester |
| 6 | Rockwell hardness tester |
| 7 | Digital hydraulic universal testing machine |
| 8 | H.Metallurgical microscope |
| 9 | Program-controlled box furnace |
Automotive Industry:
★Crankshafts: Forged crankshafts are used in internal combustion engines to convert the reciprocating motion of the pistons into rotational motion.
★Axles: Forged shafts are employed as axles in automotive drivetrains, providing strength and reliability.
Aerospace Industry:
★Landing Gear Components: Forged shafts are used in the landing gear assemblies of aircraft, ensuring the necessary strength to withstand the forces during takeoff and landing.
★Jet Engine Components: Critical parts of jet engines, such as turbine shafts, are often forged for their high strength and heat resistance.
Oil and Gas Sector:
★Drilling Equipment: Forged shafts are utilized in the drilling industry for components like drill bits and rotary drill stems, where high strength is essential.
★Pipeline Valves: Forged shafts are used in the construction of pipeline valves that require durability and resistance to high-pressure environments.
Power Generation:
★Turbine Shafts: Forged turbine shafts are crucial components in power generation systems, such as steam and gas turbines.
★Generator Shafts: Forged shafts are used in the construction of generator rotors and other components in power plants.
Heavy Machinery and Equipment:
★Gears and Gear Shafts: Forged shafts are commonly used in the production of gears and gear shafts for heavy machinery and equipment.
★Hydraulic Components: Forged shafts are employed in the manufacture of hydraulic system components due to their strength and resistance to wear.
Mining Equipment:
Mine Shaft Equipment: Forged shafts are used in various mining applications, including components for hoisting equipment and mine shaft machinery.
Marine Industry:
Propeller Shafts: Forged shafts are used in the construction of marine propeller shafts, providing the necessary strength and corrosion resistance.
Railway Industry:
Axles and Connecting Rods: Forged shafts are used in the railway industry for the production of axles and connecting rods in locomotives and rolling stock.
Construction Equipment:
Crane Components: Forged shafts are employed in the construction of crane components, including the boom and lifting mechanisms.
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