| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Forged Parts for Planetary Gearboxes
Planetary gears, also known as epicyclic gears, play a crucial role in modern engineering; these gears are at the heart of various applications. Forged steel components are critical for planetary gearboxes due to their high torque density, operational efficiency, and durability.
Typical forged steel components that make up a planetary gearbox:
Sun Gear (Central Gear): The sun gear is positioned at the center of the planetary gearbox. It drives the surrounding planetary gears, transmitting power from the input shaft to the planet gears.
Multiple Planet Gears: The primary function of planet gears is to transmit torque and adjust the speed of rotation or torque between the input and output shafts. These gears orbit around the sun gear.
Ring Gear (Outer Gear): The ring gear rotates in the same direction as the sun gear, providing a reverse direction of motion. It encircles the planet gears and completes the gear system.
Planet Carrier: The planet carrier holds the planet gears in place. It connects the centers of the sun gear and the ring gear, ensuring smooth rolling without slipping during operation.
In summary, forged steel parts for planetary gears are essential for achieving reliable and efficient gear systems across various industries. They enable smooth power transmission and precise motion control. Whether in wind power applications, industrial machinery, or aerospace systems, these robust components ensure optimal performance and longevity.
Customized Solutions
At Tiangong Forging, our modular process allows us to design solutions various industrial application requiring free-forged and open-die-forged parts. Our modularity means flexibility, wide choice, faster delivery and, above all, competitiveness.All our products and production processes are designed to ensure exceptional, reliable and long-lasting unigue mechanical properties, thereby reducing operating costs and extending service life.
Our products can meet rigorous quality standards such as ∅0.6-0.8 Ultrasonic Testing requirement.
Tiangong Forging supplies a variety of semi-finished forged steel products, with the main materials being nickel-molybdenum steel, alloy steel, die steel, stainless steel and carbon steel. In addition to general steel grades, we can also prepare the required steel according to other national specifications or specified alloy compositions requested by customers.
General Steel Grade
| Carbon Steel | 20# |
| 35# | |
| 45# | |
| A3 | |
| 65Mn | |
| Alloy Steel | Q345A |
| 35CrMo | |
| 20CrMo | |
| 42CrMo | |
| 42CrMo4 | |
| 20CrMnMo | |
| Nickel Alloy Steel | 18CrNiMo7-6 |
| 20CrNi2Mo | |
| 30CrNiMo8 | |
| 40CrNiMo |
The maximum gear and wheel forging diameter/weight is 1.9m / 9 ton. The maximum production shaft forging length/weight is 12m / 15 ton.
We can supply products in 3 different states according to customer requirements:
- Forged blank,
- Rough machined
- Semi-finishing machined
Heat Treatment Options:
We offer multiple heat treatment options to achieve the desired mechanical properties. From hardness to toughness, we tailor the treatment to meet customers specific requirements.
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