Open Die Free Forged Shaft Blanks for Wind Power Power Transmission Systems

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: SHAFT 020
• Molding Technics: Free Forging
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Free Forging
• Forging Tolerance: According to Customer′s Request
• Standard: GB
• Certification: ISO 9001:2000, ISO14001
• Main Mateirals: Carbon Steel, Stainless Steel and Alloy Steels
• International Standards: ASME, JIS, DIN, GB, BS, En, as, SABS
• Material Forging: 20crmo Steel
• More Material: 42CrMo4,20crmnmo
• Transport Package: Sea Shipping
• Specification: 9-12 Ton
• Trademark: Tiangong
• Origin: China
• Production Capacity: 38, 000 Tons
• Package Size: 500.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 1000.000kg

Product Description

 

Product Description

Free Forging and Open Die Forging factory for 30 years.  ZPMC, NGC and Shanghai Electric long term stable supplier.  

We produce and supply forged shaft blanks, forged step shafts blanks, forged flanged shaft blanks in carbon steel, alloy steel. These forged shaft blanks can be made up of carbon steel, and alloy steel. Like 40Cr steel, 40CrMo steel, etc. We can provide the heat treatment and rough machining service according to your requirement, This can help you to reduce your machining time and machining cost.

Our Forged Steel Products
Tiangong Forging supplies a variety of semi-finished forged steel products, with the main materials being nickel-molybdenum steel, alloy steel, die steel, stainless steel and carbon steel. In addition to general steel grades such as 35#, 45#, 42CrMo, 42CrMo4, 18CrNiMo7-6, 20CrNi2Mo, 30CrNiMo8 and etc., we can also prepare the required steel according to other national specifications or specified alloy compositions requested by customers.

The maximum production shaft forging length/weight is 12m/15T; the maximum gear and wheel forging diameter/weight is 1.9m/9T.
We are particularly specialized in the forging of special-shaped forging parts. 

Our main products:  
A.Forged Gear Blank
B.Wheel and Pulley
C.Forged Shaft
D.Hollow Shaft
E.Crankshaft
F.Multi-stepped Shaft
G.Various forged blank and block
 I. Special-shaped Forging Parts
 

More Products

Forged blanks material

These forged shaft blanks shapes can be formed from carbon steel, alloy steel, stainless steel and tool steel. The forging force can change the shape, size and mechanical properties of the steel blanks. After hot forging, the forged blanks can achieve refined grains and dense structure and can withstand various heat treatment strengthening processes. Thus, forged blanks are suitable for manufacturing critical mechanical parts that need to withstand large tensile stress and bending stress, and have impact loads or large pulsating stress. Usually, the forged steel blanks are carbon steel or alloy steel.

Carbon steel forged shaft blanks

Carbon steel material: A350LF2, A105,Q235,Q355D,A694F52,A516-GR65,EN10222,P280GH,P245GH,P250GH,JIS S25C,SS400,S20C,20#,60#,16Mn,65Mn,C22.8,1055,1045,C50,C45.

Alloy steel forged shaft blanks

Alloy steel material: 42CrMo,A182F1,F5,F9,F11,F91,JB4726-2000,15CrMo,JB4726-2000,12CrMoV,35CrMo,4140,4340,4130,4150,9CR2MO,25CRMO,20CRMO,40CRNIMO,34CRNIMO,20CRMOMN,20CRMOTI.

 

Production Flow Chart

 

Certifications

Factory Show

 Our company located in Changzhou city, Jiangsu province. Neaby Shanghai.  With over 30 years of forging experience. Our focus is on using high-efficiency electro-hydraulic hammer facilities to produce free forged and open-die forged products.
We are proud of our independent quality assurance laboratory, which ensures that all of our products meet our customers' requirements.


A. More than 25 years of professional free forging and open-die forging manufacturing experience
B. The company covers an area of 71,000 square meters
C. The construction area of the production workshop is 12,000 square meters
D. Total number of employees: 158
E. 28 engineering and technical personnel
F. 59 skilled workers
G. Annual production capacity is 38,000 tons
H. Annual raw material steel throughput turnover reaches 56,000 tons 

Reliable production
At Tiangong Forging, we invest in production equipment every year to maintain and further improve the quality of our products.
The only way to achieve the required quality is to start with a correctly specified material and process it on an efficient forging machine. To ensure the final standards required by our customers, a correct and precisely controlled heat treatment process is a key factor.
Various types of high-precision machining equipment are also an important part of providing products with high customer satisfaction.

1. 12 tons Electro-hydraulic Hammer with Operating Machine
2. 8 tons Electro-hydraulic Hammer with Operating Machine
3. 5 tons Electro-hydraulic Hammer with Operating Machine
4. 20 tons Loader
5. 5 tons Loader
6. Natural Gas Pre-forging Heating Furnace
7. Heat Treatment Electric Furnace
8. There are 5 heat treatment electric furnaces with loading capacities of  5 tons, 15 tons, 50 tons, 60 tons and 60 tons respectively.
9. Various Machining Equipment
10. The machining center has multiple high-precision machining equipment such as CNC vertical lathes, CNC horizontal lathes, horizontal milling machines, radial drilling machines, ordinary horizontal lathes, sawing machines, etc

Forged shaft blanks

Flanged shafts, flange shafts and forged step shafts are used in a wide variety of industries including oil and gas exploration, machinery, gear manufacturing, aircraft and aerospace, energy and power generation, defense, automotive, heavy industrial, manufacturing, general metalworking, petroleum and chemical, mining, engine and turbine, ship building, construction, fabricated metal, pulp and paper, and food processing.

Main Mateirals: Carbon Steel, Stainless Steel and Alloy steels;  

International Standards: ASME, JIS, DIN, GB, BS, EN, AS, SABS, etc.    

Standardization and Customization are both our advantages.   

Application:  

Our parts are widely used in Chemical Industry, Wind power generator, Large machinery parts Chemical industry,Agricultural machinery parts ship shaft fittings. Wind Power gearbox Transmission system. 

Qingdao Port, Xiamen automatic Port, Shanghai Yang shan Port, Italy Vado port. Taiwan Tailway crane, Egypt hanging bridge, Sri Lanka railway crane, Thailand port bridge. South Korea railway crane, Hongkong island bridge, Singapore railway crane, Russia oil & mining machines and some miltary project. etc.


Customized solutions
Our modular process allows us to design solutions various industrial application requiring free-forged and open-die-forged parts. Our modularity means flexibility, wide choice, faster delivery and, above all, competitiveness.

All Tiangong Forging, products and production processes are designed to ensure exceptional, reliable and long-lasting unique mechanical properties, thereby reducing operating costs and extending service life.
With an extensive product range and extensive experience gained in most industrial applications, we can also provide engineering advice to our customers.

 

Welcome to visit our factory!  Welcome to send inquiry to us.  

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