Basic Info.
Molding Technics
Free Forging
Application
Machinery Parts
Heat Treatment
Normalizing
Surface Treatment
Free Forging
Forging Tolerance
According to Customer′s Request
Certification
ISO 9001:2000, ISO14001
Main Mateirals
Carbon Steel, Stainless Steel and Alloy Steels
International Standards
ASME, JIS, DIN, GB, BS, En, as, SABS
Material Forging
20crmo Steel
More Material
42CrMo4,20crmnmo
Transport Package
Sea Shipping
Product Description
Product Description
Free Forging and Open Die Forging factory for 30 years. ZPMC, NGC and Shanghai Electric long term stable supplier.
Our Forged Steel ProductsTiangong Forging supplies a variety of semi-finished forged steel products, with the main materials being nickel-molybdenum steel, alloy steel, die steel, stainless steel and carbon steel. In addition to general steel grades such as 35#, 45#, 42CrMo, 42CrMo4, 18CrNiMo7-6, 20CrNi2Mo, 30CrNiMo8 and etc., we can also prepare the required steel according to other national specifications or specified alloy compositions requested by customers.The maximum production shaft forging length/weight is 12m/15T; the maximum gear and wheel forging diameter/weight is 1.9m/9T.We are particularly specialized in the forging of special-shaped forging parts. Our main products:
A.Forged Gear Blank
B.Wheel and Pulley
C.Forged Shaft
D.Hollow Shaft
E.Crankshaft
F.Multi-stepped Shaft
G.Various forged blank and block
I. Special-shaped Forging Parts Product Parameters
Our open die forging process capabilities include:ITEM | MAX OD | MAX HEIGHT |
Gear | 120" | 20" |
ITEM | MAX OD | MAX THICKNESS |
RECTANGLE / BLOCKS | 20" | 8,0" |
ITEM | MAX DIAMETER | MAX LENGTH |
SHAFTS | 36" | 78" |
ITEM | MAX OD | MAX LENGTH |
CYLINDERS | 50" | 40" |
More Products
Production Flow Chart
Forging parts are often chosen for oil drilling equipment due to their several advantageous properties:
Strength and Durability: Forged parts exhibit superior strength compared to parts made by other manufacturing processes. Oil drilling equipment operates in harsh conditions, subjected to high pressures, vibrations, and extreme temperatures. Forged components can withstand these conditions better than cast or machined parts, ensuring the reliability and longevity of the equipment.
Improved Metallurgical Properties: The forging process refines the grain structure of the metal, resulting in improved mechanical properties such as toughness, fatigue resistance, and impact strength. This makes forged parts highly suitable for critical components in oil drilling equipment where safety and reliability are paramount.
Customization and Complex Shapes: Forging allows for the creation of complex shapes and intricate geometries that are difficult or impossible to achieve through other manufacturing methods. This flexibility in design enables engineers to optimize the performance of oil drilling equipment by tailoring components to specific operational requirements.
Cost-Effectiveness in the Long Run: While the initial cost of forging may be higher compared to other manufacturing processes such as casting, the superior mechanical properties and longer service life of forged parts often result in lower overall costs over the equipment's lifespan. Reduced maintenance, downtime, and replacement expenses contribute to the cost-effectiveness of using forged components in oil drilling equipment.
Material Selection: Forging can be performed on a wide range of metals and alloys, including high-strength steels, stainless steels, and exotic alloys, allowing engineers to select materials that offer the best combination of properties for the intended application.
Overall, the use of forging parts in oil drilling equipment helps ensure safe and reliable operation in demanding environments, making it a preferred choice for critical components in the oil and gas industry.
Certifications
Factory Show
Our company located in Changzhou city, Jiangsu province. Neaby Shanghai. With over 30 years of forging experience. Our focus is on using high-efficiency electro-hydraulic hammer facilities to produce free forged and open-die forged products.We are proud of our independent quality assurance laboratory, which ensures that all of our products meet our customers' requirements.A. More than 25 years of professional free forging and open-die forging manufacturing experienceB. The company covers an area of 71,000 square metersC. The construction area of the production workshop is 12,000 square metersD. Total number of employees: 158E. 28 engineering and technical personnelF. 59 skilled workersG. Annual production capacity is 38,000 tonsH. Annual raw material steel throughput turnover reaches 56,000 tons
Reliable productionAt Tiangong Forging, we invest in production equipment every year to maintain and further improve the quality of our products.The only way to achieve the required quality is to start with a correctly specified material and process it on an efficient forging machine. To ensure the final standards required by our customers, a correct and precisely controlled heat treatment process is a key factor.Various types of high-precision machining equipment are also an important part of providing products with high customer satisfaction.- 12 tons Electro-hydraulic Hammer with Operating Machine
- 8 tons Electro-hydraulic Hammer with Operating Machine
- 5 tons Electro-hydraulic Hammer with Operating Machine
- 20 tons Loader
- 5 tons Loader
- Natural Gas Pre-forging Heating Furnace
- Heat Treatment Electric Furnace
- There are 5 heat treatment electric furnaces with loading capacities of 5 tons, 15 tons, 50 tons, 60 tons and 60 tons respectively.
- Various Machining Equipment
- The machining center has multiple high-precision machining equipment such as CNC vertical lathes, CNC horizontal lathes, horizontal milling machines, radial drilling machines, ordinary horizontal lathes, sawing machines, etc
Main Mateirals: Carbon Steel, Stainless Steel and Alloy steels;
International Standards: ASME, JIS, DIN, GB, BS, EN, AS, SABS, etc.
Standardization and Customization are both our advantages.
Lab Equipment |
1 | Spectral component analyzer |
2 | Impact strength testing machine |
3 | Impact test cryogenic tank |
4 | Ultrasonic flaw detector |
5 | Brinell hardness tester |
6 | Rockwell hardness tester |
7 | Digital hydraulic universal testing machine |
8 | H.Metallurgical microscope |
9 | Program-controlled box furnace |
Application:
Our parts are widely used in Chemical Industry, Wind power generator, Large machinery parts Chemical industry,Agricultural machinery parts ship shaft fittings. Wind Power gearbox Transmission system.
Qingdao Port, Xiamen automatic Port, Shanghai Yang shan Port, Italy Vado port. Taiwan Tailway crane, Egypt hanging bridge, Sri Lanka railway crane, Thailand port bridge. South Korea railway crane, Hongkong island bridge, Singapore railway crane, Russia oil & mining machines and some miltary project. etc.
Customized solutionsOur modular process allows us to design solutions various industrial application requiring free-forged and open-die-forged parts. Our modularity means flexibility, wide choice, faster delivery and, above all, competitiveness.All Tiangong Forging, products and production processes are designed to ensure exceptional, reliable and long-lasting unique mechanical properties, thereby reducing operating costs and extending service life.With an extensive product range and extensive experience gained in most industrial applications, we can also provide engineering advice to our customers.
Welcome to visit our factory! Welcome to send inquiry to us.
Welcom Trading compamy to co-operate.
Address:
Lvtang Road, West Yellow River Road, North New District, Changzhou City, Jiangsu Province, China.
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001, ISO 14001, HSE
Company Introduction:
Tiangong Forging supplies a variety of semi-finished forged steel products, with the main materials being nickel-molybdenum steel, alloy steel, die steel, stainless steel and carbon steel.
In addition to general steel grades such as 35#, 45#, 42CrMo, 42CrMo4, 18CrNiMo7-6, 20CrNi2Mo, 30CrNiMo8 and etc., we can also prepare the required steel according to other national specifications or specified alloy compositions requested by customers.
The maximum production shaft forging length/weight is 12m/15T; The maximum gear and wheel forging diameter/weight is 1.9m/9T.
We are particularly specialized in the forging of special-shaped forging parts.
We apply our years of experience and unique professionalism, taking into account the specific requirements of the market, to design and manufacture forged parts for all industrial sectors. This makes Tiangong Forging a leader in the forging industry and sincerely cooperates with leading companies in various industrial fields.
A. Wind power generation
B. Port heavy machinery
C. Mining
D. Ship building
E. Chemical industry
F. Petroleum industry
G. Metallurgy industry
H. Hydraulic industry
I. Other manufacturing industries of various industrial equipment, transmission gear box, parts and etc.
Key Figures
A. More than 25 years of professional free forging and open-die forging manufacturing experience
B. The company covers an area of 71, 000 square meters
C. The construction area of the production workshop is 12, 000 square meters
D. Total number of employees: 158
E. 28 engineering and technical personnel
F. 59 skilled workers
G. Annual production capacity is 38, 000 tons
H. Annual raw material steel throughput turnover reaches 56, 000 tons