Forged Gear Free Hot Forging for Power Generation Forging Parts for Offshore Wind Turbines

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: SHAFT 015
• Molding Technics: Free Forging
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Free Forging
• Forging Tolerance: According to Customer′s Request
• Standard: GB
• Certification: ISO 9001:2000, ISO14001
• Main Mateirals: Carbon Steel, Stainless Steel and Alloy Steels
• International Standards: ASME, JIS, DIN, GB, BS, En, as, SABS
• Material Forging: 20crmo Steel
• More Material: 42CrMo4,20crmnmo
• Transport Package: Sea Shipping
• Specification: 9-12 Ton
• Trademark: Tiangong
• Origin: China
• Production Capacity: 38, 000 Tons
• Package Size: 200.00cm * 230.00cm * 270.00cm
• Package Gross Weight: 300.000kg

Product Description

 

Product Description

Free Forging and Open Die Forging factory for 30 years.  ZPMC, NGC and Shanghai Electric Gold wind, Mingyang wind power long term stable supplier.  

Our ultrasonic testing standards can achieve 0.6-0.8 mm

17CrNiMo6 31CrMOV9 Alloy Steel Forged Pinion Shaft Forged Gear Shaft Heat Treatment And Machined

 

Largest OD:800mm 

Largest Weight:12000kg

Largest Length:5000mm

Surface Finish: 3.2um Ra Or As Required.

Forging Reduction Min:3.1 Or As Required

Heat Treatment:Normalizing,Quenching+ TemperingOr As Required.

OEM provided.   

4140,4130,18CrNiMo7-6,4340,4330,1.7225,35#
45#
20CrMnTi
20CrNi2Mo
20CrMnMo
18CrNiMo7-6
42CrMo
20CrNo
35CrMo

5 TON, 8 TON, 12 TON Hydralic hammer 

Transmission main shaft is used for driving force

Forging+heat treatment+rough machining+finish machining

≥3

ASTM,ASME,DIN,JIS,ISO,BS,API,EN

JB/GB/EN/DIN/JIS/ASME/ASTM/ISO

Rough machining(N+T); finish machining(Q+T)

Spectrograph, UT device, tensile and impact test machine, metalloscope,external micrometer, bore dial indicator, hardness testing device and so on.

Our service included the forging, process, heat treatment, finish machining, package, local logistics, customers clearance and maritime transport. We took the customer's requirements as the principal thing, and pay attention on the products quality.

Our Forged Steel Products
Tiangong Forging supplies a variety of semi-finished forged steel products, with the main materials being nickel-molybdenum steel, alloy steel, die steel, stainless steel and carbon steel. In addition to general steel grades such as 35#, 45#, 42CrMo, 42CrMo4, 18CrNiMo7-6, 20CrNi2Mo, 30CrNiMo8 and etc., we can also prepare the required steel according to other national specifications or specified alloy compositions requested by customers.

The maximum production shaft forging length/weight is 12m/15T; the maximum gear and wheel forging diameter/weight is 1.9m/9T.
We are particularly specialized in the forging of special-shaped forging parts. 

Our main products:  
A.Forged Gear Blank
B.Wheel and Pulley
C.Forged Shaft
D.Hollow Shaft
E.Crankshaft
F.Multi-stepped Shaft
G.Various forged blank and block
 I. Special-shaped Forging Parts
 

Product Parameters

Our open die forging process capabilities include:

More Products

Production Flow Chart

 

Certifications

Factory Show

 Our company located in Changzhou city, Jiangsu province. Neaby Shanghai.  With over 30 years of forging experience. Our focus is on using high-efficiency electro-hydraulic hammer facilities to produce free forged and open-die forged products.
We are proud of our independent quality assurance laboratory, which ensures that all of our products meet our customers' requirements.


A. More than 25 years of professional free forging and open-die forging manufacturing experience
B. The company covers an area of 71,000 square meters
C. The construction area of the production workshop is 12,000 square meters
D. Total number of employees: 158
E. 28 engineering and technical personnel
F. 59 skilled workers
G. Annual production capacity is 38,000 tons
H. Annual raw material steel throughput turnover reaches 56,000 tons 

Reliable production
At Tiangong Forging, we invest in production equipment every year to maintain and further improve the quality of our products.
The only way to achieve the required quality is to start with a correctly specified material and process it on an efficient forging machine. To ensure the final standards required by our customers, a correct and precisely controlled heat treatment process is a key factor.
Various types of high-precision machining equipment are also an important part of providing products with high customer satisfaction.

1. 12 tons Electro-hydraulic Hammer with Operating Machine
2. 8 tons Electro-hydraulic Hammer with Operating Machine
3. 5 tons Electro-hydraulic Hammer with Operating Machine
4. 20 tons Loader
5. 5 tons Loader
6. Natural Gas Pre-forging Heating Furnace
7. Heat Treatment Electric Furnace
8. There are 5 heat treatment electric furnaces with loading capacities of  5 tons, 15 tons, 50 tons, 60 tons and 60 tons respectively.
9. Various Machining Equipment
10. The machining center has multiple high-precision machining equipment such as CNC vertical lathes, CNC horizontal lathes, horizontal milling machines, radial drilling machines, ordinary horizontal lathes, sawing machines, etc

Main Mateirals: Carbon Steel, Stainless Steel and Alloy steels;  

International Standards: ASME, JIS, DIN, GB, BS, EN, AS, SABS, etc.    

Standardization and Customization are both our advantages.   

Lab Equipment
1	Spectral component analyzer
2	Impact strength testing machine
3	Impact test cryogenic tank
4	Ultrasonic flaw detector
5	Brinell hardness tester
6	Rockwell hardness tester
7	Digital hydraulic universal testing machine
8	H.Metallurgical microscope
9	Program-controlled box furnace

Application:  

Our parts are widely used in Chemical Industry, Wind power generator, Large machinery parts Chemical industry,Agricultural machinery parts ship shaft fittings. Wind Power gearbox Transmission system. 

Qingdao Port, Xiamen automatic Port, Shanghai Yang shan Port, Italy Vado port. Taiwan Tailway crane, Egypt hanging bridge, Sri Lanka railway crane, Thailand port bridge. South Korea railway crane, Hongkong island bridge, Singapore railway crane, Russia oil & mining machines and some miltary project. etc.


Customized solutions
Our modular process allows us to design solutions various industrial application requiring free-forged and open-die-forged parts. Our modularity means flexibility, wide choice, faster delivery and, above all, competitiveness.

All Tiangong Forging, products and production processes are designed to ensure exceptional, reliable and long-lasting unique mechanical properties, thereby reducing operating costs and extending service life.
With an extensive product range and extensive experience gained in most industrial applications, we can also provide engineering advice to our customers.

Please kindly send us your drawings for quotation.  

Welcome to visit our factory!  Welcome to send inquiry to us.  

Welcom Trading company to co-operate.